Case Studies & Outcomes

Engineering Case Studies

Real technical challenges solved for Indian hardware startups, manufacturing plants, and design agencies with validated metrics and turnaround times.

Aerospace & Robotics (Hyderabad T-Hub Startup)

Lightweight UAV Avionics Mount & Antenna Bay

THE CLIENT CHALLENGE

Client required an ultra-lightweight, vibration-resistant avionics bracket capable of surviving test flight g-forces within 48 hours before investor trials.

KRIYA ENGINEERING SOLUTION

KRIYA ran finite-element infill optimization and printed high-modulus Carbon-Fibre PETG parts on high-speed industrial FDM setups with reinforced structural joints.

Verified Outcome: Weight reduced by 34% compared to CNC aluminium; survived all static load tests with zero fatigue cracking.

Lightweight UAV Avionics Mount & Antenna Bay

Technology:

Industrial High-Speed FDM

Materials:

Carbon-Fibre Reinforced PETG

Units Produced:

18 Pieces

Turnaround Time:

2 Days

Electronics Hardware Manufacturing (Cherlapally)

Custom ESD-Safe PCB Assembly Jigs & Fixtures

THE CLIENT CHALLENGE

Assembly line operators faced repetitive strain and component misalignments while mounting connectors on double-sided populated boards.

KRIYA ENGINEERING SOLUTION

KRIYA rapid-prototyped custom ergonomic contoured fixtures with quick-clamp toggle points and soft-touch locating pins in ESD-compatible materials.

Verified Outcome: Assembly cycle times decreased by 22%; zero damaged solder joints during connector press-fit operations.

Custom ESD-Safe PCB Assembly Jigs & Fixtures

Technology:

Multi-Density FDM & MSLA

Materials:

ESD-Safe PETG + TPU Grippers

Units Produced:

40 Pieces

Turnaround Time:

3 Days

Architecture & Urban Planning (Jubilee Hills Studio)

Bespoke Master Plan Topography & Facade Study

THE CLIENT CHALLENGE

Design studio needed an intricate 1:500 scale architectural presentation model with translucent facade elements for a Telangana municipal pitch.

KRIYA ENGINEERING SOLUTION

Multi-process workflow: Large-format FDM for contoured terrain topography, combined with high-resolution MSLA resin for crisp architectural louvers.

Verified Outcome: Client secured executive design approval with zero physical model rework required.

Bespoke Master Plan Topography & Facade Study

Technology:

Hybrid FDM + Precision 8K MSLA

Materials:

Architectural Matte PLA & Clear Resin

Units Produced:

1 Pieces

Turnaround Time:

4 Days

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